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Frequency Converter SD2M Turbo

Standard converters in the higher power classes typically use the well-known technology of two-level pulse width modulation (PWM) with max. 8 kHz switching frequency. In most high-speed applications, this requires additional components such as LC filters or chokes to minimize the additional losses in the engine.

Highlights

  • Three-Level Technology

    Function:
    The output stages of SD2M Turbo are based on a three-level technology and provide rotating field frequencies up to 2,000 Hz with switching frequencies of 16 kHz.

    Advantage:
    Reduced motor losses combined with minimum efforts for motor filters and motor chokes as well as low interfering radiation and insulation stress.

    Benefit:
    Low system costs over the whole product life cycle.

  • Efficiency

    Function:
    The devices reach efficiencies of up to 98 %.

    Advantage:
    The high efficiency of the devices ensures optimal system efficiencies and reduces cooling requirements.

    Benefit:
    Maximum system output and lower environmental footprint due to lower energy consumption.

  • DC Supply

    Function:
    Active emergency braking and maintenance of voltage supply in case of power supply failure.

    Advantage:
    No separate voltage supply for the magnetic bearings needed.

    Benefit:
    Protection of the magnetic bearings in case of power failure as well as cost savings.

Technology/
System-Property
SD2M
Three-level PWM
Standard converter
Two-level PWM with motor choke
Standard converter
Two-level PWM with LC filter
Low weight X X
Small installation space X X
No risk of resonance effects X
Total costs X X

 

Motor Currents by Comparison

Good to Know

  • Currently available power classes from 100 to 500 kVA, with up to 800 Arms rated current
  • Liquid cooling as standard (water-based), air cooling on request
  • NRTL/CSA certified.
  • Reducing the switching PWM amplitude by 50 % leads to very low insulation stress of the motor - even when using long motor cables  (see diagram below)
  • Optional DC voltage supply for active magnetic bearings via internally fused terminals (intermediate DC circuit)
  • Designed for 100 % load 24/7
  • All power components are designed for 10 years continuous operation at nominal load
  • Designed for worldwide 3-phase supply networks - also IT grids without grounding
  • Efficient software drivemaster2 for parameterization and diagnosis
  • Customized solutions can be realized
  • 3C3 protective coating of the PCBs for operational reliability in aggressive environments

The Interfaces of Frequency Converter SD2M for Turbo Applications

  1. USB connection, parameterization, diagnosis and operation
  2. RS232 / RS485 / CAN interface / Modbus
  3. 2 analog reference value interfaces: +/-10 V,  2 analog outputs: 0 to 10 V
  4. Universal Motor Encoder Interface: Hall sensor, linear Hall sensor, magnetoresistive sensor, NAMUR sensor (pulse generator), Sin/Cos encoder
  5. 9 digital inputs and 5 digital outputs
  6. Liquid cooling
  7. Safety integrated "STO": Restart lock to meet category 4/PL e according to EN ISO 13849-1:2015 and EN 61508:2010 SIL3
  8. Motor connection
  9. 2 TTL encoder inputs and outputs
  10. Power supply

Drive Functions and Safety Functions

SVC
V/f PWM
Servo
LI
STO

Software for Initial Operation and Parameterization: drivemaster2

Parameterization

  • Tree-type structure
  • Block diagrams
  • Graphics
  • Interactive help messages
  • Comments
  • „Parameter-Wizard“

Operation

  • Without higher-ranking control
  • Visualized reference and actual values
  • Error and status messages

Diagnosis

  • 4-channel oscilloscope
  • Zoom functions
  • Trigger functions
  • Long-term recording function
  • Measurements can be saved
  • Diagnosis of the inputs and outputs
  • Bus monitor

Technical Specifications SD2M Turbo
with 3-phase AC Mains Voltage without Break Chopper

Voltage class 400 VAC
Input voltage range 180 .. 528 VAC

Device type Mains voltage Output power (kW) Output apparent power (kVA) Output current (A)  Max. output current (A) HxWxD (mm) Weight Cooling
0369x71AF0200 3 x 400 VAC 97 kW 114 kVA @ 16 kHz 165 A @ 16 kHz 3) 165 685 x 388 x 188 30 kg Water  1)
0369x71BF0000 3 x 400 VAC 72 kW 83 kVA @ 16 kHz 120 A @ 16 kHz 120 656 x 545 x 218 34 kg Air
0369x73AF0200 3 x 400 VAC 150 kW 177 kVA @ 16 kHz 255 A @ 16 kHz 255 771 x 439 x 207 43 kg Water 1)
0369x73BF0200 3 x 400 VAC 180 kW 215 kVA @ 16 kHz 310 A @ 16 kHz 310 771 x 439 x 207 43 kg Water  1)
0369x73CF0000 3 x 400 VAC 115 kW 132 kVA @ 16 kHz 190 A @ 16 kHz 190 746 x 629 x 273 54 kg Air
0369x73DF0000 3 x 400 VAC 130 kW 152 kVA @ 16 kHz 220 A @ 16 kHz 220 746 x 629 x 273 54 kg Air
0369x75AF0100 3 x 400 VAC 285 kW 333 kVA @ 16 kHz 480 A @ 16 kHz 480 1317 x 336 x 489 94 kg Water  2)
0369x75BF0100 3 x 400 VAC 365 kW 436 kVA @ 16 kHz 630 A @ 16 kHz 630 1317 x 336 x 489 94 kg Water  2)
0369x75CF0000 3 x 400 VAC 205 kW 236 kVA @ 16 kHz 340 A @ 16 kHz 340 1317 x 684 x 374 133 kg Air
0369x75DF0000 3 x 400 VAC 265 kW 308 kVA @ 16 kHz 445 A @ 16 kHz 445 1317 x 684 x 374 133 kg Air
0369x76BF0200 3 x 400 VAC 490 kW 554 kVA @ 8 kHz 800 A @ 8 kHz 800 1478 x 353 x 596 136 kg Water  1)

1) Cooling pipes aluminum
2) Cooling pipes copper
0369x: Variant 1 = CAN-Bus / Modbus RTU, Variant 2 = EtherCAT + CAN-Bus / Modbus RTU

Applications

  • In the field of turbomachines, the system's efficiency can be continuously improved by increasing the system speed or omitting the gear. 

     

  • Due to their design, a large number of technologies in the field of waste energy usage or mechanical energy storage require high-speed motors and generators

     

  • Rotary atomization processes, e.g. applied for the production of milk powder or flue gas treatment, require high circumferential speeds. Therefore, it is necessary to use matching high-speed motors instead of low-speed standard motors.

     

  • Refrigeration units with turbo or centrifugal compressors with higher power ranges operate with high speeds. Frequency converters by SIEB & MEYER easily provide the required speeds and their control method ensures an exceptionally low rotor heating.

     

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Frequency Converter SD2M Turbo

Standard converters in the higher power classes typically use the well-known technology of two-level pulse width modulation (PWM) with max. 8 kHz switching frequency. In most high-speed applications, this requires additional components such as LC filters or chokes to minimize the additional losses in the engine.

The Booster

SIEB & MEYER frequency inverters are specially designed for high-speed applications and use the three-level technology - also called multi-level technology - which is very advantageous in these applications.

As a rule, no motor filter elements are required when using our SD2M Turbo inverter series. This is due not only to the three-level technology, but also to the fact that we supply PWM switching frequencies of up to 16 kHz as standard. The combination results in a significantly improved motor current quality, which extremely reduces the unwanted rotor losses - by up to 90 %!

Technology/
System-Property
SD2M
Three-level PWM
Standard converter
Two-level PWM with motor choke
Standard converter
Two-level PWM with LC filter
Low weight X X
Small installation space X X
No risk of resonance effects X
Total costs X X

 

Highlights

Three-Level Technology

  • Function:  The output stages of SD2M Turbo are based on a three-level technology and provide rotating field frequencies up to 2,000 Hz with switching frequencies of 16 kHz.
     
  • Advantage:  Reduced motor losses combined with minimum efforts for motor filters and motor chokes as well as low interfering radiation and insulation stress.
     
  • Benefit:  Low system costs over the whole product life cycle.

Efficiency

  • Function:  The devices reach efficiencies of up to 98 %.
     
  • Advantage:  The high efficiency of the devices ensures optimal system efficiencies and reduces cooling requirements.
     
  • Benefit:  Maximum system output and lower environmental footprint due to lower energy consumption.

DC Supply

  • Function:  Active emergency braking and maintenance of voltage supply in case of power supply failure.
     
  • Advantage:  No separate voltage supply for the magnetic bearings needed.
     
  • Benefit:  Protection of the magnetic bearings in case of power failure as well as cost savings.

Motor Currents by Comparison

Good to Know

  • Currently available power classes from 100 to 500 kVA, with up to 800 Arms rated current
  • Liquid cooling as standard (water-based), air cooling on request
  • NRTL/CSA certified.
  • Reducing the switching PWM amplitude by 50 % leads to very low insulation stress of the motor - even when using long motor cables  (see diagram below)
  • Optional DC voltage supply for active magnetic bearings via internally fused terminals (intermediate DC circuit)
  • Designed for 100 % load 24/7
  • All power components are designed for 10 years continuous operation at nominal load
  • Designed for worldwide 3-phase supply networks - also IT grids without grounding
  • Efficient software drivemaster2 for parameterization and diagnosis
  • Customized solutions can be realized
  • 3C3 protective coating of the PCBs for operational reliability in aggressive environments

The Interfaces of Frequency Converter SD2M for Turbo Applications

  1. USB connection, parameterization, diagnosis and operation
  2. RS232 / RS485 / CAN interface / Modbus
  3. 2 analog reference value interfaces: +/-10 V,  2 analog outputs: 0 to 10 V
  4. Universal Motor Encoder Interface: Hall sensor, linear Hall sensor, magnetoresistive sensor, NAMUR sensor (pulse generator), Sin/Cos encoder
  5. 9 digital inputs and 5 digital outputs
  6. Liquid cooling
  7. Safety integrated "STO": Restart lock to meet category 4/PL e according to EN ISO 13849-1:2015 and EN 61508:2010 SIL3
  8. Motor connection
  9. 2 TTL encoder inputs and outputs
  10. Power supply

Drive Functions and Safety Functions

SVC
V/f PWM
Servo
LI
STO

Software for Initial Operation and Parameterization: drivemaster2

Parameterization

• Tree-type structure
• Block diagrams
• Graphics
• Interactive help messages
• Comments
• „Parameter-Wizard“

Operation

• Without higher-ranking control
• Visualized reference and actual values
• Error and status messages

Diagnosis

• 4-channel oscilloscope
• Zoom functions
• Trigger functions
• Long-term recording function
• Measurements can be saved
• Diagnosis of the inputs and outputs
• Bus monitor

 

Technical Specifications SD2M Turbo
with 3-phase AC Mains Voltage without Break Chopper

Voltage class 400 VAC
Input voltage range 180 .. 528 VAC

Applications

  • In the field of turbomachines, the system's efficiency can be continuously improved by increasing the system speed or omitting the gear. 

     

  • Due to their design, a large number of technologies in the field of waste energy usage or mechanical energy storage require high-speed motors and generators

     

  • Rotary atomization processes, e.g. applied for the production of milk powder or flue gas treatment, require high circumferential speeds. Therefore, it is necessary to use matching high-speed motors instead of low-speed standard motors.

     

  • Refrigeration units with turbo or centrifugal compressors with higher power ranges operate with high speeds. Frequency converters by SIEB & MEYER easily provide the required speeds and their control method ensures an exceptionally low rotor heating.

     

About Sieb & Meyer

SIEB & MEYER AG - Drive and control solutions of the latest generation


SIEB & MEYER was founded in 1962 and is a successful company in the field of industrial electronics. With around 300 employees worldwide today, we develop and manufacture control technology and drive electronics. Our core technologies include controllers for mechanical engineering and automation technology, servo amplifiers for a wide range of drives and frequency converters for high-speed motors and generators.

Contact

SIEB & MEYER AG
Auf dem Schmaarkamp 21
D-21339 Lüneburg
Phone: +49 4131 203 0
Fax: +49 4131-203 2000

You can find all sales contacts at: www.sieb-meyer.com/contact/sales

You can find all agencies and partners at: www.sieb-meyer.com/contact/offices-and-sales-partners